Manufacturing Engineer
Description
We begin with dreams. Dreams drive our motivation. Dreams are our future. The world's dreams, people's dreams, our dreams. Our passion creates ideas that make dreams come alive. Technology and products that were only dreams become reality.
All for dreams. Dreams challenge and the Nidec-Group will continue to meet the challenge. For the world's and people's tomorrows; the world's first, the world's best technologies and products; we will continue our part in creating a better society.
Job Summary
WHO WE ARE
The sky is no longer the limit as Nidec takes its technology off the ground and into the Aerospace market. As a Manufacturing Engineer with the Nidec Aerospace team, you will have the opportunity to apply and develop your expertise to support the manufacturing of propulsion systems for battery-powered aircraft that will enable the world to sustainably and efficiently get from point A to point B.
Nidec is the world’s leading electric motor manufacturer and a true pioneer in electrification across a wide array of industries since its foundation in 1973, ranging from appliance, and energy infrastructure, to ground transportation. Nidec Aerospace is a newly created Joint Venture between Nidec and Embraer which intends to take a leading role in the Electrification of Aircrafts. We are well-positioned and excited to support the aerospace industry in its ambitious transition to net-zero carbon emissions by 2050.
The ideal candidate will embody Nidec’s key pillars of Passion, Enthusiasm, and Tenacity with their passion to learn, enthusiasm to exceed market expectations, and tenacity to solve complex technical issues. From ideation to production, you will work with a diverse and experienced team of design engineers to support aerospace industry leaders and spearhead technological advances in transport decarbonization.
Job Description
As a Ma nufacturing Engineer , your role would focus on designing, improving, and optimizing manufacturing processes to ensure efficient, high-quality, and cost-effective production. They work closely with design, production, and quality teams to enhance product manufacturability, streamline workflows, and implement automation where necessary.
The engineer will play a key role in manufacturing industrialization activities, process development, equipment selection , process validation, and continuous improvement initiatives for aerospace electric motors .
The individual is responsible fo r :
Process Design and Improvement
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Develop, implement, and optimize manufacturing processes for electrical motors, ensuring compliance with aerospace industry standards.
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Verify, evaluate, and select manufacturing equipment, tooling, fixtures, jigs, and poka-yoke systems to support production requirements and process robustness.
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Develop manufacturing layouts, process flow diagrams, line balancing activities, and material flow strategies to optimize manufacturing operations.
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Conduct time studies, cycle time analysis, takt time calculations, capacity analysis, and bottleneck identification to improve operational efficiency
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Analyze and improve production workflows, equipment, and tooling to enhance efficiency and reduce costs.
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Support automation and semi-automation implementation initiatives where applicable.
Project Management:
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Lead and support engineering projects from conception through production, including process development, equipment selection , and troubleshooting.
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Coordinate equipment suppliers, integrators, contractors, and cross-functional teams during equipment development and implementation phases.
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Support new product introduction (NPI), prototype builds, pilot runs, and production ramp-up activities.
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Be available for temporary domestic and international travel or relocation assignments based on project and business needs.
Quality Assurance:
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Establish and monitor quality control measures to ensure products meet aerospace quality standards and specifications.
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Support quality department on investigating and resolving quality issues, implementing corrective and preventive actions as needed.
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Develop and maintain PFMEA, Control Plans, Process Flow Diagrams, SOPs, and Work Instructions.
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Perform process validations including IQ/OQ/PQ, capability studies, MSA, and SPC implementation where required .
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Participate in APQP/PPAP activities and manufacturing readiness reviews when applicable.
Technical Support:
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Provide technical support and training to production staff to ensure proper operation and maintenance of manufacturing equipment.
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Troubleshoot and resolve equipment and process issues to minimize downtime and maintain production schedules.
Documentation and Reporting:
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Develop and maintain technical documentation, including process instructions, work instructions, and process control plans.
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Create and maintain manufacturing standards, process specifications, equipment validation documentation, and technical reports
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Prepare and present reports on process performance, project status, and improvement initiatives.
Continuous Improvement:
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Drive continuous improvement initiatives through Lean Manufacturing, Six Sigma, or other methodologies to enhance product quality and operational efficiency.
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Conduct root cause analysis and implement solutions to address manufacturing challenges and inefficiencies.
Safety and Compliance:
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Ensure compliance with safety regulations, environmental standards, and company policies in all manufacturing processes.
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Promote a culture of safety and adhere to best practices in all engineering and manufacturing activities.
Technical Attributes and Experience
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Strong knowledge of manufacturing processes, materials, and equipment used in electrical motor production with experience on equipment validation, process development, and production line implementation.
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Proficiency in CAD software, such as SolidWorks or AutoCAD, and other engineering tools.
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Knowledge of Lean Manufacturing principles, line balancing, ergonomics, and poka-yoke implementation.
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Familiarity with PFMEA, Control Plans, SOPs, Work Instructions, SPC, MSA, and process validation methodologies.
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Strong analytical mindset with the ability to make technical decisions independently and escalate appropriately when required .
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Ability to communicate effectively with cross-functional teams and multinational stakeholders, including teams from Japan, Brazil , Mexico, and the United States.
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Self-motivated individuals with strong ownership mindset, accountability, organization, and adaptability.
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Strong negotiation, communication, teamwork, and leadership skills.
Minimum Requirements ( proficiency levels aligned to job level)
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Bachelor’s degree in mechanical engineering , Electrical Engineering, Manufacturing Engineering, or a related field.
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Advanced degrees or certifications (e.g., Six Sigma Green/Black Belt) are a plus.
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Minimum of 7 years of experience in manufacturing engineering, preferably in aerospace or a related high-tech industry.
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Hands-on experience with electrical motor manufacturing processes, including assembly, testing, and quality control.
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Proficiency in English . Visa and Passport required .
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Japanese communication skills are highly preferred. Preferred Japanese level: N3 or above.
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Travel and temporarily relocate domestically or internationally based on project requirements.
Additional Job Details
Technical – T4
Organizational Impact
- Works to achieve operational, functional, and/or business targets within team with major impact on departmental or job family results, using extensive technical principles
- Seasoned technical contributor; works under limited supervision
- Works independently on a wide range of moderately complex projects and may be responsible for entire projects or processes within team
- May contribute to the devel